In the fast-paced world of UK industry, one silent but persistent danger continues to dominate workplace accident statistics: working at height. According to the Health and Safety Executive (HSE), falls from height were once again the leading cause of fatal injuries in 2024/25, with 124 deaths reported across construction, manufacturing, warehousing, and logistics. These figures aren’t just numbers—they represent real people, families affected, and organisations forced to confront devastating consequences. Whether it involves accessing rooftops, plant machinery, or elevated platforms, safe access is no longer optional. It is both a legal requirement and a moral obligation. Yet, many businesses continue to struggle with implementing height safety systems that are robust, compliant, and tailored to their site environment.
This is where M Industrial Safety plays a crucial role.
At mindustrialsafety.co.uk, we specialise in delivering high-performance, UK-compliant access solutions that reduce risk, support regulatory requirements, and—above all—protect people. From manhole barriers and expandable safety barriers to telescopic ladders and safety mirrors, our systems help businesses create safer workplaces from the ground up.
In this article, we explore why height safety is more important than ever, what the latest regulations mean for UK employers, and how M Industrial Safety can help you design safer, smarter access solutions for your site.
The Rising Importance of Height Safety in the UK
Key Stats: UK Workplace Injuries from Height in 2025
Falls from height remain one of the UK’s most serious and preventable workplace hazards. In 2024/25, HSE reported 124 fatal injuries, with falls from height representing the largest share. These incidents are especially prevalent in:
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Construction
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Warehousing and logistics
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Industrial manufacturing
In these environments, accessing rooftops, mezzanines, or plant equipment is part of daily operations—and any lapse in safety can have life-changing consequences.
Beyond the statistics, the real impact of a single fall can include:
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Long-term injuries
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Loss of income for workers
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Costly legal investigations
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Business disruption
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Reputational damage
This is why investing in reliable height safety systems isn’t merely about staying compliant—it’s about safeguarding the well-being of every person who steps onto your site.
Work at Height Regulations 2005: What Businesses Must Know
The Work at Height Regulations 2005 place a clear legal responsibility on employers and those in control of a workplace to:
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Avoid work at height where reasonably practicable
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Use appropriate access equipment when height work is necessary
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Ensure workers are trained and competent
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Inspect and maintain safety systems regularly
Failing to comply can result in:
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Enforcement action
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Fines
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Prosecution
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Increased liability in the event of an accident
At M Industrial Safety, we help businesses navigate these obligations by supplying UK-designed, regulation-ready access systems and expert guidance. Whether you’re planning a new project, upgrading existing infrastructure, or conducting a compliance review, we can support you at every stage.
How M Industrial Safety Delivers Safe Access Solutions
Fixed Access Systems: From Roof Walkways to Ladders
When it comes to working at height, the design and quality of your access equipment are critical. At M Industrial Safety, we supply a wide range of fixed access solutions engineered for long-term structural performance and full compliance with UK safety standards.
Our most widely used systems include:
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Manhole barriers to restrict access to dangerous areas
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Expandable safety barriers for cordoning off hazardous zones
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Telescopic ladders for easy access to roofs and elevated platforms
Each installation is tailored to the site environment—be it a warehouse rooftop, plant room, loading bay, or manufacturing facility.
Comparison Table: Fixed Access Solutions
| Feature | Manhole Barrier | Expandable Safety Barrier | Telescopic Ladders |
|---|---|---|---|
| Material | High-density polyethylene | Steel and aluminium | Aluminium with rubber feet |
| Height | 1000mm | 1050mm | Adjustable |
| Weight | 8kg | Varies (lightweight) | Lightweight with stabilizer bar |
| Usage | Restrict access to hazardous areas | Cordon off dangerous zones | Roof access, indoor decorating, window cleaning |
| Portability | Portable, foldable | Expandable and easy to store | Fully retractable and portable |
| Special Features | Foldable design, durable material | Concertina design, latch for secure closure | Non-slip rubber feet, adjustable step height |
Custom-Engineered Safety for Industrial Environments
Many industrial settings require solutions beyond standard equipment. For these more complex environments, M Industrial Safety provides custom-engineered access systems, designed specifically for the challenges of your site.
Typical bespoke solutions include:
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Bespoke platforms for machine access
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Step-over systems to cross pipework, cable trays, or ducting
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Mobile access platforms for flexible, multi-location use
Our in-house team works closely with your site managers and engineers to design safe access systems that are practical, regulation-compliant, and built to withstand real industrial conditions.
Risk Reduction Through Prevention, Not Reaction
The Hierarchy of Control in Height Safety
Effective height safety isn’t about responding to risks—it’s about preventing them. The UK’s Hierarchy of Control provides a structured approach to managing work-at-height hazards:
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Avoid the Risk
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Can the task be performed at ground level instead?
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Prevent Falls
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If work at height is essential, implement manhole barriers, safety barriers, or fixed ladders.
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Mitigate Injury
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For residual risks, use fall-arrest systems such as anchorage points, lifelines, or harnesses.
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At M Industrial Safety, we base every access recommendation on this hierarchy. Whether we’re planning a new installation or assessing an existing system, the goal is always risk elimination before mitigation.
Why Inspections, Maintenance & Training Matter
Even premium access equipment can become unsafe without regular care. Some of the most common risks from neglected systems include:
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Corroded metal walkways
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Damaged ladder fixings
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Loose handrails
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Out-of-date fall-arrest equipment
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Poorly fitted or misused harnesses
To support ongoing safety, M Industrial Safety provides:
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Routine inspection schedules
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Maintenance services for fixed access systems
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Referrals to certified training partners for Working at Height and rescue training
Compliance isn’t just about buying the right equipment—it’s about ensuring it remains safe throughout its entire lifecycle.
Designing for Safety: Building Compliance from Day One
Integrating Safe Access in Project Planning
Safe access must be integrated from the earliest design stages—not bolted on as an afterthought. Under the Construction (Design and Management) Regulations 2015 (CDM) and the Building Safety Act 2022, designers and contractors are legally obligated to prioritise safety early in the process.
For height safety, this means:
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Access systems should be part of the initial design brief
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Designers must consider long-term maintenance access
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Permanent guardrails, fixed walkways, or modular access platforms reduce future hazards
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Early planning avoids expensive retrofits and compliance failures
M Industrial Safety can collaborate with architects, project managers, and contractors from pre-construction onward to ensure that safe access is built into your site from day one.
Future-Proofing Industrial Access Systems
Industrial workplaces are evolving rapidly—and with them, the safety standards that govern them. Future-proofing your access systems means planning for long-term flexibility, inspection efficiency, and growth.
Emerging trends include:
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Modular access systems that expand as site layouts evolve
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Inspection-friendly designs with easy-access fixings
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Smart tagging and sensors for digital maintenance tracking
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Lightweight, corrosion-resistant materials for longer service life
Businesses that invest in scalable, intelligent access systems today will be safer, more compliant, and more efficient tomorrow.
Conclusion: Safer Access Starts with the Right Partner
Working at height remains one of the most dangerous activities in any UK workplace. With the HSE reporting 124 fatalities in 2024/25, the stakes have never been higher. Compliance with the Work at Height Regulations 2005, alongside proper planning, equipment selection, and maintenance, is essential to protect workers and ensure operations run smoothly.
At M Industrial Safety, we don’t just supply access equipment—we deliver confidence and peace of mind. Whether you need fully engineered roof walkways, modular plant platforms, or guidance on regulation-ready systems, we’re here to support your organisation every step of the way.
If you’re ready to modernise, upgrade, or redesign your height safety systems, partner with the UK experts committed to protecting people and performance.
Comparison Tables for Key Products
Manhole Barriers vs. Expandable Safety Barriers
| Feature | Manhole Barrier | Expandable Safety Barrier |
|---|---|---|
| Material | High-density polyethylene | Steel and aluminium |
| Height | 1000mm | 1050mm |
| Weight | 8kg | Varies (lightweight) |
| Portability | Foldable, easy to store | Expandable, easy to store |
| Use | Restricting access to hazardous zones | Cordon off danger areas |
| Special Features | Foldable design, durable material | Concertina design, latch for secure closure |
Telescopic Ladders vs. Safety Mirrors
| Feature | Telescopic Ladder | Convex Safety Mirror |
|---|---|---|
| Material | Aluminium with rubber feet | Acrylic Polycarbonate |
| Use | Roof access, indoor decorating, and window cleaning | Improve visibility in blind spots and corners |
| Height | Adjustable | 60cm diameter |
| Portability | Fully retractable and portable | Easy to mount and adjust |
| Special Features | Stabilizer bar, adjustable step height | Adjustable angle for optimal visibility |
Visit our home page today to explore solutions that prioritise safety without compromising efficiency.